The front panel of a trucker hat is typically 6-8 oz cotton twill or polyester. The mesh back is polyester mesh, often 140-160 grams per square meter. Foam front truckers use a 4-6 mm closed-cell foam sandwiched between two fabric layers. We can also produce recycled PET mesh (made from plastic bottles) for sustainability-focused brands. For premium truckers, we offer brushed cotton twill, washed canvas, and hemp-cotton blends. Pantone color matching is standard; custom lab dips for orders of 1000+ units.
Closures are typically plastic snapback (seven holes, color-matched), but we also offer metal buckle, fabric strap with metal slider, velcro, and elastic for stretch-fit one-size-fits-most caps. Brim materials include PE board, corrugated plastic, and recycled board. Edge taping and contrast underbrim are available in any color.