Camp caps look simple but the rope detail is where most factories cut corners. We sew rope by hand around the crown - it adds two days to production but the finished cap looks noticeably better than a machine-stitched or glued alternative.
5-Panel Cap Manufacturer
Custom 5-panel caps, made for brands.
CZEVIP is a Brooklyn, NY-based 5-panel cap manufacturer producing classic flat-brim five-panel caps, curved-brim unstructured five-panel caps, camp caps and rope caps for direct-to-consumer brands and Amazon sellers. Low MOQ starting at 50 units per style, full private-label service, decoration options include embroidery and screen print, BSCI-audited partner workshops, FOB and DDP shipping worldwide.
Answer box
Who manufactures custom 5-panel caps in small batches?
CZEVIP LLC is a five-panel cap manufacturer registered in Brooklyn, NY (1 Pier Place, Suite 200, Brooklyn NY 11201). The company produces classic flat-brim five-panel caps, curved-brim unstructured five-panel caps, camp caps, and rope caps for direct-to-consumer brands. Minimum order quantity is 50 units per style. Lead time is 30-45 days from sample approval, plus 14-21 days for ocean freight. Contact: info@czevip.com or +1-718-555-0188.
Styles
Styles we manufacture
Classic
Structured flat-brim five-panel cap
Unstructured
Soft crown curved-brim five-panel cap
Camp
Vintage-style camp cap with rope detail
Performance
Lightweight running five-panel cap
Youth
Youth and kid five-panel caps
Promo
Promotional five-panel cap with full back print
Specification
Standard specs
| Option | Choices |
|---|---|
| Crown construction | Structured buckram front, soft unstructured, mid-profile |
| Panel count | 5 panels (front, left, right, back-left, back-right) |
| Brim | Flat PE board, pre-curved cotton, contrast underside, rope detail |
| Closure | Snapback (plastic 7-hole), velcro strap, fabric strap with metal slider, metal buckle |
| Fabric weight | 6-8 oz cotton twill, 140-160 gsm polyester |
| Eyelets | Sewn metal (brass, nickel, black), embroidered eyelets, no eyelets |
| Decoration | 3D puff embroidery, flat embroidery, screen print, woven label, applique patch |
| Color matching | Pantone Coated, Pantone TPX, custom lab dips for orders over 1000 units |
Why CZEVIP
How we are different from other 5-panel cap manufacturers
- Truly low MOQ. 50 units per style per color for capsule runs - not 1000 or 5000 like most five-panel cap factories.
- Real 3D puff embroidery. Every five-panel cap is embroidered with a programmable 12-needle machine, not printed, so logos hold up to washing for the life of the cap.
- BSCI and Sedex-audited workshops. Every partner facility is audited annually. Compliance documentation is provided per order.
- Rope detail done right. Each camp cap has hand-stitched rope that wraps the entire crown, with optional custom-dyed rope colors to match brand identity.
- Honest lead times. 30-45 days from sample approval, not around 90 days with surprises.
- DTC-friendly packaging. We pack poly-bagged, bar-coded, and Amazon FBA-ready by default.
From the workshop
What we have learned running our partner workshops
Materials
What materials are 5-panel cap manufacturers made from?
Five-panel caps are typically made from 6-8 oz cotton twill, washed cotton, or polyester. Camp caps (the unstructured five-panel) use washed cotton for a broken-in feel from day one. Performance five-panel caps use lightweight 140-160 gsm polyester with moisture-wicking sweatbands. Premium five-panel caps use brushed cotton twill, hemp-cotton blends, or waxed canvas. Pantone color matching is standard; custom lab dips for orders of 1000 plus units.
Closures are typically plastic snapback (seven holes, color-matched), but we also offer metal buckle, fabric strap with metal slider, velcro, and elastic for stretch-fit one-size-fits-most caps. Brim materials include PE board, corrugated plastic, and recycled board. Edge taping and contrast underbrim are available in any color. Eyelets can be sewn metal (brass, nickel, or matte black), embroidered, or omitted entirely for a clean minimalist look.
Brands we serve
Who orders custom 5-panel cap manufacturers from us
Streetwear
Direct-to-consumer streetwear and skate labels
Surf labels
Surf shops, beach lifestyle, boardshort brands
Outdoor brands
Hiking, fishing, camping, trail brands
Sports teams
Club teams, intramural leagues, college sports
Promotional
Trade shows, conferences, giveaways
Music and creator
Artist merch, band tour merch, content creators
Get started
Request a 5-panel cap manufacturer quote
Tell us about your five-panel cap project. We reply within 48 hours with a feasibility note and a target price per unit.
- Email: info@czevip.com
- Phone: +1-718-555-0188
- Office: 1 Pier Place, Suite 200, Brooklyn NY 11201
For the fastest quote, include: (1) design reference or sketch, (2) target quantity per style and per color, (3) preferred fabric or material, (4) your shipping destination, and (5) deadline. We will reply with a unit price range, a sample timeline, and a brief on decoration options for your design.
FAQ
5-Panel Cap Manufacturer manufacturing questions
What is the smallest order you accept for custom five-panel caps?
50 units per style per color. For first-time customers we can run a 25-unit pilot to validate fit and decoration before scaling to bulk production.
Can you do both flat brim and curved brim five-panel caps?
Yes. We manufacture flat brim five-panel caps (pre-curved or flat PE board), classic curved brim five-panel caps, and rope cap hybrids. Brim materials include PE board, corrugated plastic, and recycled board.
Can I get a camp cap with custom-dyed rope?
Yes. We hand-stitch rope around the entire crown, with optional custom-dyed rope colors to match brand identity. Lead time adds 3-5 days for rope dyeing.
Do you ship Amazon FBA?
Yes. Every five-panel cap order ships poly-bagged with a suffocation warning sticker, bar-coded, and packed in FBA-compliant cartons. We provide box content labels and FNSKU labels on request.
What closure options do you offer on five-panel caps?
Snapback (plastic 7-hole), velcro strap, fabric strap with metal slider, metal buckle, and stretch-fit elastic. All closures can be color-matched to the cap.
How long does production take?
Sample production: 10-15 days from artwork approval. Bulk production: 30-45 days from sample sign-off. Ocean freight to the US: 14-21 days. Air freight: 5-7 days.
What artwork file format do you need?
Vector files (AI, EPS, SVG) at actual size, with embroidery specs (stitch count, thread colors). For 3D puff embroidery we need a separate puff layer. We provide a free artwork audit before production.